CeramicThermal insulation coating
KF-IC100 Ceramic Thermal Insulation Coating
KF-IC100 ceramic thermal insulation coating uses hollow ceramic microspheres as thermal insulation functional filler. Coating thermal conductivity<0.05W/(mK)FeaturesExcellent的Thermal Insulation保温Performance。Widely Used ForIndustrial设备/Pipeline/Storage Tank/Marine的Thermal Insulation保温减少热损失Reduces能耗。
ProductsOverview
Ceramic thermal insulation coating is a high-performance professional coating product developed and produced by KeXin New Material. It is scientifically formulated with high-quality resins and imported pigments and fillers, featuring excellent adhesion, durability, and application performance. It is widely used in industrial manufacturing, architectural decoration, automotive transportation, and other fields.
As a source coating factory, KeXin New Material strictly implements the ISO9001 quality management system for ceramic thermal insulation coating from formula design, raw material procurement to production filling. The product has passed ROHS, REACH and other environmental regulation certifications. We provide free sample testing and on-site guidance services by technical engineers.
Why choose ceramic thermal-insulation coating?
CoreAdvantages
Hollow ceramic microsphere insulation technology
Hollow ceramic microspheres have a particle size of 10-100μm, wall thickness of 1-2μm, and the interior is vacuum or inert gas. The closely packed hollow microspheres in the coating form a nanoporous structure similar to aerogel, with thermal conductivity<0.05W/(mK)。热流在空心微珠之间反复反射散射极大延长热传导路径。
Energy saving and consumption reduction for industrial equipment
Coated on the outer walls of high-temperature pipes/tanks/reactors to reduce heat loss by >40%. Lowers equipment surface temperature to prevent personnel burns. Reduces air conditioning cooling load to achieve factory energy saving and consumption reduction. Investment payback period<2年(按Energy-saving效益计算)。
Thin-layer thermal insulation · space saving
A coating thickness of 1-3mm can achieve thermal insulation effect comparable to traditional insulation materials (rock wool/glass wool 50-100mm). Does not occupy space around equipment, suitable for thermal insulation of pipes and equipment in space-constrained areas. Lightweight (density<0.6g/cm³)不增加设备负荷。
Professional coating technology support services
Kexin has an experienced coatings R&D and applications team that supports the whole process - substrate analysis, coating selection, optimisation of process parameters and on-site application guidance. Our engineers commission the coating parameters on your own production line so that finish quality and output are both optimised.
Eco-compliant green manufacturing system
All products are RoHS/REACH compliant and their VOC content meets national environmental standards. Waterborne and high-solids low-VOC formulations are continuously refined to keep pace with ever stricter environmental requirements. Environmental performance test reports issued by third-party authorities such as SGS and CTI are available on request.
Complete quality control and batch traceability
A quality-control system covering the whole process, from incoming raw materials to finished-goods dispatch. Every batch undergoes rigorous physico-chemical testing and simulated application trials. Batch numbers are traceable end to end, so raw-material sources and production data can be retrieved. Each shipment is released with a batch test report and a product warranty, so customers can use it with confidence.
TechnicalSpecifications
Basic parameters
Performance
The technical parameters above are taken from test data of the Kexin New Materials laboratory (ISO 17025 accredited); actual values may differ slightly depending on application conditions and substrate. Please contact technical support to obtain a current COA test report.
Frequently AskedFAQ
ApplicationProcess
Surface preparation
Thoroughly clean the substrate to remove oil, rust, and oxide scale. Sandblast steel to Sa2.5 grade. Perform surface pretreatment according to product requirements to ensure the substrate is clean. Ambient temperature 5-40°C, relative humidity<85%。
Primer application
Select the primer matched to the coating system and substrate. Mix strictly at the product ratio and control film thickness. Proceed to the next step after the primer dries. Pre-apply reinforcement at critical areas.
Main-coat application
Carry out the main coating application according to process requirements. Strictly control construction parameters such as film thickness/environmental temperature and humidity/flash-off time. Ensure the coating is uniform and consistent with no sagging or pinholes. Manually pre-coat complex areas to ensure full coverage.
Curing process
Cure fully by stoving or by ambient air drying as the product requires. Keep oven temperature uniform within ±5°C and ramp up gradually to avoid coating defects. For ambient-curing grades, ensure adequate ventilation and suitable humidity.
Inspection & acceptance
Inspect DFT, adhesion, gloss, colour deviation and chemical resistance against the relevant standards; issue test report and warranty after full pass, then pack in clean-room conditions.
ApplicationsCases
Ceramic thermal insulation coating of industrial piping
Spray-applied ceramic thermal insulation coating on high-temperature steam piping for energy saving
Storage tank ceramic thermal insulation coating
Ceramic thermal insulation coating on the outer wall of chemical storage tanks to reduce heat loss
Ceramic thermal insulation coating of reactors
Ceramic thermal insulation coating applied to the outer wall of chemical reactors for equipment heat retention
Ship engine room insulation coating
Ceramic thermal insulation coating on high-temperature equipment in ship engine rooms for fire protection and insulation
Thermal pipeline insulation coating
Ceramic thermal insulation coating for district heating pipelines: heat retention and energy saving
Boiler insulation coating
Ceramic thermal insulation coating on the outer wall of industrial boilers to reduce heat dissipation
Injection molding machine insulation coating
Ceramic thermal insulation coating on injection molding machine barrels for energy saving
Drying equipment insulation coating
Ceramic thermal insulation coating for the outer wall of industrial drying equipment for heat retention
Vulcanizing press insulation coating
Ceramic thermal insulation coating for rubber vulcanizing presses to insulate the equipment
Heat exchanger insulation coating
Ceramic thermal insulation coating on the outer wall of heat exchangers to reduce heat loss
Steam valve insulation coating
Ceramic thermal insulation coating as an alternative to steam valve insulation jackets
Food processing equipment insulation coating
Ceramic thermal insulation coating for food processing equipment: safe insulation
Related coatingsRecommended
Silicone high-temperature paint
Organosilicon is heat resistant up to 600℃, does not powder, and does not peel off.
Learn more→
Heat-resistant aluminium paint
Temperature resistant up to 400℃ · Silver paint · Special for exhaust pipes
Learn more→
Heat-resistant paint for boilers
Boiler-specific · Temperature resistant up to 500℃ · Oxidation resistant
Learn more→
Ceramic thermal insulation coating
High-performance coatings - Direct from the source factory
Learn more→Ceramic thermal insulation coating·Factory direct supply
Kexin ceramic thermal-insulation coating, supplied directly from the source factory. Free sample testing, on-site guidance from technical engineers, and ISO-certified quality assurance.
Related articles & news
Further reading: technical articles and industry news from Kexin New Materials