Home / Products / Industrial Coatings / Epoxy mortar flooring
Heavy-duty wear-resistant · Industrial flooring

Epoxy mortarflooring

KF-CC200 Epoxy Mortar Flooring

KF-CC200 epoxy mortar floor is formed by mixing epoxy resin as binder and quartz sand aggregate, troweled to create a 3-5mm high-strength mortar layer. Compressive strength >80MPa, impact and wear resistant. Widely used in machining/automotive manufacturing/aircraft maintenance/heavy logistics and other industrial floors that need to withstand heavy loads and frequent impacts.

>80MPa
Compressive strength
3-5mm
Mortar layer thickness
>50J
Impact resistance energy
<30mg
Taber abrasion
0 Grade
Adhesion
>15 years
Designed service life
25kg
Standard packaging
SourceFactory
Flooring Engineering
SourceFactory
Factory-direct quality

ProductsOverview

Epoxy mortar floor is a high-performance industrial floor coating developed by KeXin New Material. It has excellent wear resistance, pressure resistance, and chemical resistance. Widely used for floor decoration and protection in industrial plants, underground garages, commercial spaces, and other places.

After construction, the floor is seamless, easy to clean, beautiful and durable, with a design service life of over 10 years. Different functional models such as anti-slip, anti-static, and heavy-duty anti-corrosion can be selected according to usage requirements. KeXin provides free floor survey and scheme design services.

Why choose epoxy mortar flooring?

✓
ISO-certified factory · direct from the manufacturer——End-to-end quality control from raw material to finished product, no trader margin
✓
Free sample testing · quality you can see——Samples from 1 kg, supplied with TDS and MSDS documentation
✓
On-site engineer guidance——Free on-site service in the Pearl River Delta region, remote technical support elsewhere
✓
Fast dispatch within 48 hours——Standard products well stocked; custom orders in 3-7 working days
✓
Complete coating system solutions——Primer / midcoat / topcoat systems designed as a matched set, one-stop procurement
✓
RoHS / REACH environmental compliance——Tested by third-party laboratories SGS/CTI, exported to 50+ countries

CoreAdvantages

Epoxy resin + quartz sand high-strength system

Epoxy resin and graded silica sand are mixed in a 1:3-1:5 ratio and troweled to form a high-strength mortar layer. The epoxy resin firmly bonds the quartz sand aggregate into one body with compressive strength >80MPa. The quartz sand aggregate provides wear resistance and impact resistance. It is the heaviest-duty coating solution among industrial floors.

Withstands heavy forklift and impact loads

Epoxy mortar floor can withstand long-term rolling and frequent turning of >5-ton forklifts plus cargo. Impact resistance >50J (equivalent to a 2kg steel ball falling from a height of 2.5m) without cracking or delamination. Suitable for heavy industrial environments such as machining/automotive manufacturing/aircraft maintenance hangars.

Integrated bonding with concrete substrate

After the epoxy primer penetrates and seals the concrete capillaries, the epoxy mortar is directly troweled onto the primer to form a dual bond of chemical bonding + mechanical anchoring. Adhesion is grade 0, no delamination, no blistering. It can be used in combination with concrete seal hardener to further improve surface hardness and gloss.

Professional coating technology support services

Kexin has an experienced coatings R&D and applications team that supports the whole process - substrate analysis, coating selection, optimisation of process parameters and on-site application guidance. Our engineers commission the coating parameters on your own production line so that finish quality and output are both optimised.

Eco-compliant green manufacturing system

All products are RoHS/REACH compliant and their VOC content meets national environmental standards. Waterborne and high-solids low-VOC formulations are continuously refined to keep pace with ever stricter environmental requirements. Environmental performance test reports issued by third-party authorities such as SGS and CTI are available on request.

Complete quality control and batch traceability

A quality-control system covering the whole process, from incoming raw materials to finished-goods dispatch. Every batch undergoes rigorous physico-chemical testing and simulated application trials. Batch numbers are traceable end to end, so raw-material sources and production data can be retrieved. Each shipment is released with a batch test report and a product warranty, so customers can use it with confidence.

TechnicalSpecifications

Basic parameters

Product typeEpoxy resin + quartz sand mortar floor
Mixing ratioEpoxy:quartz sand=1:3-1:5
Mortar layer thickness3-5mm
VOC content<100g/L(Solvent-free)
Theoretical coverage3-5kg/m²(3mm厚)
Application methodTroweling + trowel coating + topcoat sealing
Tack-free / hard-dry8h/24h
Packaging Specs25kg/set

Performance

Compressive strength>80MPa
Impact resistance>50J
Taber abrasion resistance (CS-17)<30mg/1000转
Adhesion (pull-off method)>3MPa
Resistant to 10% HClNo change
Resistant to 10% NaOHNo change
Engine oil resistance (30d)No penetration
VOC content<100g/L

The technical parameters above are taken from test data of the Kexin New Materials laboratory (ISO 17025 accredited); actual values may differ slightly depending on application conditions and substrate. Please contact technical support to obtain a current COA test report.

Frequently AskedFAQ

Which substrates and scenarios does it suit?+
Suitable for many common substrates, including steel, concrete, wood and plastics. Widely used in industrial manufacturing, architectural decoration, automotive and transport, furniture and home furnishings. For professional selection advice, call 400-901-0757.
What is the application method?+
Apply by conventional spray, brush or roller. Substrate must be clean, dry and grease-free. Ambient temperature 5-35°C, relative humidity <85% 为BestApplicationConditions。SpecificParameters — see Products TDS Technical Data Sheet。
Which primer or topcoat completes the system?+
We recommend using a matching primer and topcoat from the same Kexin series to secure system compatibility and best performance. A Kexin engineer can design a complete primer-midcoat-topcoat system for your specific service conditions, free of charge.
How to get samples and a quote?+
Free samples of standard products are provided (freight at the customer's cost), supplied with TDS and MSDS documentation. For bulk purchases please contact 400-901-0757 or 13531350189. Sample quantity from 1 kg; bulk orders from 20 kg.
How do I pick the right grade for my operating conditions?+
Choosing a coating product requires considering the substrate type, the service environment (temperature / humidity / chemical media), the required corrosion protection class (ISO 12944 C1-C5M), the application conditions and the budget. We recommend contacting our technical engineer on 400-901-0757 for professional selection advice; free trial spraying and test verification are supported.
What is the MOQ and lead time?+
Samples from 1 kg; regular products from 20 kg per batch. Stock items ship within 48 hours, made-to-order products in 3-7 working days. Door delivery can be arranged within the Pearl River Delta region.

ApplicationProcess

1

Surface preparation

Thoroughly clean the substrate to remove oil, rust, and oxide scale. Sandblast steel to Sa2.5 grade. Perform surface pretreatment according to product requirements to ensure the substrate is clean. Ambient temperature 5-40°C, relative humidity<85%。

2

Primer application

Select the primer matched to the coating system and substrate. Mix strictly at the product ratio and control film thickness. Proceed to the next step after the primer dries. Pre-apply reinforcement at critical areas.

3

Main-coat application

Carry out the main coating application according to process requirements. Strictly control construction parameters such as film thickness/environmental temperature and humidity/flash-off time. Ensure the coating is uniform and consistent with no sagging or pinholes. Manually pre-coat complex areas to ensure full coverage.

4

Curing process

Cure fully by stoving or by ambient air drying as the product requires. Keep oven temperature uniform within ±5°C and ramp up gradually to avoid coating defects. For ambient-curing grades, ensure adequate ventilation and suitable humidity.

5

Inspection & acceptance

Inspect DFT, adhesion, gloss, colour deviation and chemical resistance against the relevant standards; issue test report and warranty after full pass, then pack in clean-room conditions.

ApplicationsCases

机械加工车间环氧砂浆地坪

Machining workshop epoxy mortar floor

Epoxy mortar heavy-duty flooring in machine shops for impact resistance and wear resistance.

汽车制造车间环氧砂浆

Automobile manufacturing workshop epoxy mortar

Automobile manufacturing final assembly workshop epoxy mortar floor withstands forklift rolling

飞机维修机库环氧砂浆

Aircraft Maintenance Hangar Epoxy Mortar

Epoxy mortar flooring in aircraft hangars to withstand loads from aircraft tugs.

重型物流仓库环氧砂浆

Heavy-Duty Logistics Warehouse Epoxy Mortar

Heavy-Duty Logistics Warehouse Epoxy Mortar Flooring for Frequent High-Reach Forklift Operations

冲压车间环氧砂浆

Stamping Workshop Epoxy Mortar

Metal Stamping Workshop Epoxy Mortar Flooring Impact-Resistant and Oil-Resistant

注塑车间环氧砂浆

Injection Molding Workshop Epoxy Mortar

Injection Molding Workshop Epoxy Mortar Flooring Resistant to High-Temperature Mold Change Impact

造纸车间环氧砂浆

Paper Mill Epoxy Mortar

Paper Mill Epoxy Mortar Flooring Moisture-Resistant and Chemical-Resistant

印刷车间环氧砂浆

Printing Workshop Epoxy Mortar

Printing Workshop Epoxy Mortar Flooring Resistant to Ink, Solvents, and Chemicals

食品加工车间环氧砂浆

Food Processing Workshop Epoxy Mortar

Food processing workshop epoxy mortar floor, food-grade oil and stain resistant

铸造车间环氧砂浆

Foundry workshop epoxy mortar

Foundry workshop epoxy mortar floor, high temperature resistant and sand abrasion resistant

垃圾转运站环氧砂浆

Garbage transfer station epoxy mortar

Garbage transfer station epoxy mortar floor, leachate corrosion resistant

电厂汽机房环氧砂浆

Power plant turbine hall epoxy mortar

Power plant turbine hall epoxy mortar floor, high temperature resistant and oil resistant

Technical documents MSDS (Material Safety Data Sheet) TDS Technical Data Sheet

Related articles & news

Further reading: technical articles and industry news from Kexin New Materials