Epoxy mortarflooring
KF-CC200 Epoxy Mortar Flooring
KF-CC200 epoxy mortar floor is formed by mixing epoxy resin as binder and quartz sand aggregate, troweled to create a 3-5mm high-strength mortar layer. Compressive strength >80MPa, impact and wear resistant. Widely used in machining/automotive manufacturing/aircraft maintenance/heavy logistics and other industrial floors that need to withstand heavy loads and frequent impacts.
ProductsOverview
Epoxy mortar floor is a high-performance industrial floor coating developed by KeXin New Material. It has excellent wear resistance, pressure resistance, and chemical resistance. Widely used for floor decoration and protection in industrial plants, underground garages, commercial spaces, and other places.
After construction, the floor is seamless, easy to clean, beautiful and durable, with a design service life of over 10 years. Different functional models such as anti-slip, anti-static, and heavy-duty anti-corrosion can be selected according to usage requirements. KeXin provides free floor survey and scheme design services.
Why choose epoxy mortar flooring?
CoreAdvantages
Epoxy resin + quartz sand high-strength system
Epoxy resin and graded silica sand are mixed in a 1:3-1:5 ratio and troweled to form a high-strength mortar layer. The epoxy resin firmly bonds the quartz sand aggregate into one body with compressive strength >80MPa. The quartz sand aggregate provides wear resistance and impact resistance. It is the heaviest-duty coating solution among industrial floors.
Withstands heavy forklift and impact loads
Epoxy mortar floor can withstand long-term rolling and frequent turning of >5-ton forklifts plus cargo. Impact resistance >50J (equivalent to a 2kg steel ball falling from a height of 2.5m) without cracking or delamination. Suitable for heavy industrial environments such as machining/automotive manufacturing/aircraft maintenance hangars.
Integrated bonding with concrete substrate
After the epoxy primer penetrates and seals the concrete capillaries, the epoxy mortar is directly troweled onto the primer to form a dual bond of chemical bonding + mechanical anchoring. Adhesion is grade 0, no delamination, no blistering. It can be used in combination with concrete seal hardener to further improve surface hardness and gloss.
Professional coating technology support services
Kexin has an experienced coatings R&D and applications team that supports the whole process - substrate analysis, coating selection, optimisation of process parameters and on-site application guidance. Our engineers commission the coating parameters on your own production line so that finish quality and output are both optimised.
Eco-compliant green manufacturing system
All products are RoHS/REACH compliant and their VOC content meets national environmental standards. Waterborne and high-solids low-VOC formulations are continuously refined to keep pace with ever stricter environmental requirements. Environmental performance test reports issued by third-party authorities such as SGS and CTI are available on request.
Complete quality control and batch traceability
A quality-control system covering the whole process, from incoming raw materials to finished-goods dispatch. Every batch undergoes rigorous physico-chemical testing and simulated application trials. Batch numbers are traceable end to end, so raw-material sources and production data can be retrieved. Each shipment is released with a batch test report and a product warranty, so customers can use it with confidence.
TechnicalSpecifications
Basic parameters
Performance
The technical parameters above are taken from test data of the Kexin New Materials laboratory (ISO 17025 accredited); actual values may differ slightly depending on application conditions and substrate. Please contact technical support to obtain a current COA test report.
Frequently AskedFAQ
ApplicationProcess
Surface preparation
Thoroughly clean the substrate to remove oil, rust, and oxide scale. Sandblast steel to Sa2.5 grade. Perform surface pretreatment according to product requirements to ensure the substrate is clean. Ambient temperature 5-40°C, relative humidity<85%。
Primer application
Select the primer matched to the coating system and substrate. Mix strictly at the product ratio and control film thickness. Proceed to the next step after the primer dries. Pre-apply reinforcement at critical areas.
Main-coat application
Carry out the main coating application according to process requirements. Strictly control construction parameters such as film thickness/environmental temperature and humidity/flash-off time. Ensure the coating is uniform and consistent with no sagging or pinholes. Manually pre-coat complex areas to ensure full coverage.
Curing process
Cure fully by stoving or by ambient air drying as the product requires. Keep oven temperature uniform within ±5°C and ramp up gradually to avoid coating defects. For ambient-curing grades, ensure adequate ventilation and suitable humidity.
Inspection & acceptance
Inspect DFT, adhesion, gloss, colour deviation and chemical resistance against the relevant standards; issue test report and warranty after full pass, then pack in clean-room conditions.
ApplicationsCases

Machining workshop epoxy mortar floor
Epoxy mortar heavy-duty flooring in machine shops for impact resistance and wear resistance.

Automobile manufacturing workshop epoxy mortar
Automobile manufacturing final assembly workshop epoxy mortar floor withstands forklift rolling

Aircraft Maintenance Hangar Epoxy Mortar
Epoxy mortar flooring in aircraft hangars to withstand loads from aircraft tugs.

Heavy-Duty Logistics Warehouse Epoxy Mortar
Heavy-Duty Logistics Warehouse Epoxy Mortar Flooring for Frequent High-Reach Forklift Operations

Stamping Workshop Epoxy Mortar
Metal Stamping Workshop Epoxy Mortar Flooring Impact-Resistant and Oil-Resistant

Injection Molding Workshop Epoxy Mortar
Injection Molding Workshop Epoxy Mortar Flooring Resistant to High-Temperature Mold Change Impact

Paper Mill Epoxy Mortar
Paper Mill Epoxy Mortar Flooring Moisture-Resistant and Chemical-Resistant

Printing Workshop Epoxy Mortar
Printing Workshop Epoxy Mortar Flooring Resistant to Ink, Solvents, and Chemicals

Food Processing Workshop Epoxy Mortar
Food processing workshop epoxy mortar floor, food-grade oil and stain resistant

Foundry workshop epoxy mortar
Foundry workshop epoxy mortar floor, high temperature resistant and sand abrasion resistant

Garbage transfer station epoxy mortar
Garbage transfer station epoxy mortar floor, leachate corrosion resistant

Power plant turbine hall epoxy mortar
Power plant turbine hall epoxy mortar floor, high temperature resistant and oil resistant
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Learn more→Related articles & news
Further reading: technical articles and industry news from Kexin New Materials