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KF-AW100 Thermal Spray Aluminum Wire
KF-AW100 thermal spray aluminum wire is drawn from 99.5% high-purity aluminum. It is used in arc spraying processes where molten aluminum particles impact the steel surface at high speed to form a TSA coating. It offers over 30 years of marine protection at temperatures up to 600 degrees Celsius. Manufactured according to the Norwegian marine engineering standard NORSOK M-501.
产品概述
Thermally sprayed aluminum wire is a high-performance professional coating product developed and manufactured by Kexin New Materials. It is scientifically formulated with high-quality resin and imported pigments and fillers, exhibiting excellent adhesion, durability, and application performance. It is widely used in industrial manufacturing, architectural decoration, automotive, and other fields.
As a source coating manufacturer, Kexin New Materials strictly adheres to the ISO9001 quality management system in all aspects of its thermal spraying aluminum wire production, from formulation design and raw material procurement to production and filling. Its products are certified to environmental regulations such as RoHS and REACH. Free sample testing and on-site technical engineer guidance are provided.
Why choose thermally sprayed aluminum wire?
核心优势
99.5% high purity aluminum
Aluminum wire is produced from P1020 grade electrolytic aluminum through a continuous casting, rolling, and drawing process. The aluminum content is greater than 99.5%, and the impurity content is extremely low, ensuring the density and corrosion resistance of the TSA coating. Arc spraying ensures smooth wire feeding without wire breakage.
TSA coating - standard equipment on offshore platforms
The thermally sprayed aluminum TSA coating is a fire-resistant and corrosion-resistant coating system for offshore platforms as specified in the Norwegian marine engineering standard NORSOK M-501. It can withstand temperatures up to 600 degrees Celsius and marine atmospheric corrosion for more than 30 years. It has been practically verified for over 40 years on hundreds of offshore platforms in the North Sea.
ISO 2063 standard certification
Manufactured according to ISO 2063 thermal spray aluminum coating standard. Forms a complete TSA coating system when used with low-viscosity epoxy or silicone sealing varnish. Available in various diameters of 1.6/2.0/2.5/3.0/3.17mm to meet the needs of different spraying equipment.
Professional coating technology support services
Kexin boasts an experienced coatings R&D and application technology team that provides a full range of services, from substrate analysis and coating selection to process parameter optimization and on-site construction guidance.
Environmentally compliant green manufacturing system
All products are RoHS/REACH certified and their VOC content meets national environmental standards. Environmental performance test reports from authoritative third-party testing organizations such as SGS and CTI are provided.
Comprehensive quality control and batch traceability
A comprehensive quality control system is in place from raw material intake to finished product delivery. Each batch of products undergoes rigorous physical and chemical performance testing and coating simulation testing. A batch test report and product quality certificate are included with each shipment.
技术规格
Basic parameters
Performance indicators
The above technical parameters are from the testing data of Kexin New Materials Laboratory (ISO 17025 certified). Actual values may vary slightly due to construction environment and substrate conditions. For the latest technical data, please contact technical support to obtain the COA test report.
常见问题
施工流程
Surface treatment
Thoroughly clean the substrate to remove oil and rust. Sandblast steel to Sa2.5 grade. Perform surface pretreatment according to product requirements to ensure substrate cleanliness. Ambient temperature 5-40°C, relative humidity...<85%。
Primer/Pretreatment
Select a suitable primer or pretreatment based on the substrate and product system. Strictly control film thickness by mixing according to the product ratio. Proceed to the next process after the primer has dried. Apply a reinforcing pre-coat to critical areas.
Main coating application
Apply the main coating according to the process requirements. Strictly control application parameters such as film thickness, ambient temperature and humidity, and flash-off time. Ensure a uniform coating free of runs and pinholes.
Curing process
Bake or air dry at room temperature until fully cured according to product requirements. Maintain a uniform oven temperature (±5°C) and gradually increase the temperature to avoid coating defects. For room temperature curing, ensure adequate ventilation and suitable humidity.
Inspection and Acceptance
We test all indicators including film thickness, adhesion, gloss, color difference, and chemical resistance. We conduct comprehensive performance testing according to relevant standards. After all tests pass, we issue a test report and quality assurance certificate, and ship the product in dust-free packaging.
应用案例
Aluminum spraying on bridge steel structures
Long-lasting corrosion protection for steel structures of long-span highway bridges using arc thermal spraying aluminum coating
Aluminum spraying on offshore platforms
Offshore oil platform steel structure thermal spray aluminum TSA coating NORSOK standard
Petrochemical equipment aluminum spraying
Petrochemical high-temperature reactors and towers thermal spray aluminum coating with a temperature resistance of 600 degrees Celsius
Aluminum spraying in process pipelines
High-temperature corrosion protection of oil refinery high-temperature process pipelines: thermal spray aluminum coating
Offshore wind turbine aluminum spraying
Offshore wind turbine foundations with thermally sprayed aluminum coating for extreme marine environments
LNG facility aluminum spraying
Liquefied natural gas receiving terminal facilities are fireproof and corrosion-resistant with thermally sprayed aluminum coating.
Torch tower aluminum spraying
Offshore platform flare towers with thermally sprayed aluminum coating for high-temperature fire resistance
Aluminum spraying on ship decks
Hot-sprayed aluminum coating on the decks of warships and special vessels provides anti-slip and anti-corrosion properties.
Aluminum spraying in high-temperature steam pipelines
Thermal spraying of aluminum coating for insulation and corrosion protection of high-temperature steam pipelines in power plants
Submarine manifold aluminum spraying
Deep-sea protection for subsea wellheads and manifolds with thermally sprayed aluminum coating
Aluminum spraying on bridge towers
Long-span bridge cable towers with thermal sprayed aluminum coating for long-term corrosion protection
Aluminum spraying on guide frame platform
Thermal spray aluminum coating for splash zone protection of offshore platform jackets
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Learn more→Thermal spray aluminum wireDirect from the source factory
Kexin thermally sprayed aluminum wire is supplied directly from the source factory. Free sample testing, on-site technical engineer guidance, and ISO certification ensure quality.