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锈转化·免喷砂

带锈涂装底漆

KF-RC100 Rust Converter Primer

KF-RC100带锈涂装底漆以单宁酸/磷酸为活性锈转化剂和乙烯基丙烯酸共聚物为成膜基料。涂刷在锈蚀钢材表面后活性组分与铁锈(Fe2O3/Fe3O4)反应生成稳定的黑色单宁酸铁/磷酸铁螯合物。免喷砂直接在带锈表面涂装大幅降低维修成本。

喷砂
带锈直接涂装
锈转化效率
>95%
<100μm
可转化锈层厚度
>10MPa
附着力
单组分即开
即用施工简便
>5
维修涂装寿命
25kg
Standard packaging
源头工厂
维修方案
源头工厂
Direct supply quality

产品概述

带锈涂装底漆是客信新材料按 ISO12944 标准设计的重防腐涂料。采用优质树脂和高性能防锈颜料科学配制,具有优异的防腐蚀性能和附着力。广泛用于钢结构、桥梁、石化、船舶等重防腐领域的防护涂装。

The product has passed rigorous salt spray testing (>1000h) and adhesion testing (>5MPa), and with a complete base-intermediate-topcoat system, it can provide long-lasting protection for 15-25 years. Kexin provides free coating design solutions and technical support services.

为什么选择带锈涂装底漆?

ISO certified factory · Direct supply from the source• Quality control throughout the entire process from raw materials to finished products, eliminating middlemen and their markups.
Free sample testing · Quality is visibleSamples are available starting from 1 kg, with accompanying TDS and MSDS technical data.
On-site technical engineer guidanceFree on-site service within the Pearl River Delta region; remote technical support available for other areas.
48-hour express deliveryRegular products are readily available; custom orders take 3-7 business days.
Provide complete supporting system solutionsMatching base, intermediate, and topcoat designs, one-stop purchasing.
RoHS/REACH environmental compliancePassed SGS/CTI third-party testing, exported to 50+ countries worldwide.

核心优势

锈转化技术·免喷砂

单宁酸(Tannic Acid)和磷酸(H3PO4)与铁锈(Fe2O3/Fe3O4)发生螯合反应。单宁酸铁呈蓝黑色致密稳定保护膜。磷酸铁呈灰白色钝化层。反应产物均为稳定不可逆的螯合物不再继续锈蚀。免去喷砂工序直接涂刷在带锈钢材表面。

大幅降低维修成本

钢结构维修中喷砂除锈费用占涂装总成本的50-70%。带锈涂装底漆免喷砂节省50%以上的维修成本。特别适合野外/高空/密闭空间等无法进行喷砂作业的钢结构维修场景。

桥梁/储罐/管道维修应用

钢结构桥梁/高架桥的现场维修(无法喷砂)。石化储罐外壁/管道的定期防腐维护。输电铁塔/通信塔的野外高空维修。港口机械/船舶上层建筑的临时防腐。所有已锈蚀但无法喷砂的钢结构表面涂装维修。

Professional coating technology support services

Kexin boasts an experienced coatings R&D and application technology team, providing comprehensive services from substrate analysis, coating selection, and process parameter optimization to on-site application guidance. We work in conjunction with our clients' coating production lines to fine-tune coating application parameters, ensuring optimal coating quality and production efficiency.

Environmentally compliant green manufacturing system

All products are RoHS/REACH certified and meet national environmental standards for VOC content. Water-based and high-solids, low-VOC formulations are continuously iterated to meet increasingly stringent environmental protection requirements. Environmental performance test reports from authoritative third-party testing institutions such as SGS and CTI are provided.

Comprehensive quality control and batch traceability

A comprehensive quality control system is in place from raw material intake to finished product delivery. Each batch of products undergoes rigorous physical and chemical performance testing and coating simulation testing. Batch numbers are fully traceable, allowing for tracking of raw material origins and production process data. Each product comes with a batch test report and product warranty certificate for customer peace of mind.

技术规格

Basic parameters

Product Type单组分带锈涂装底漆
活性组分单宁酸/磷酸
VOC content<200g/L
可转化锈层<100μm
推荐干膜厚度60-80μm
Theoretical coating rate6-8m²/kg
Surface work / Real work2h/24h
Packaging specifications25kg/桶

Performance indicators

锈转化效率>95%
Adhesion (pull-off method)>10MPa
耐盐雾(500h/带锈)<2mm蠕变
耐水性(7d)无起泡
耐10%NaOH无变化
耐10%HCl无变化
与面漆配套环氧/PU/醇酸均兼容
VOC content<200g/L

The above technical parameters are from the testing data of Kexin New Materials Laboratory (ISO 17025 certified). Actual values may vary slightly due to construction environment and substrate conditions. For the latest technical data, please contact technical support to obtain the COA test report.

常见问题

What substrates and scenarios is it suitable for?+
Suitable for a variety of common substrates, including steel, concrete, wood, and plastics. Widely used in industrial manufacturing, building decoration, automotive, furniture, and home furnishing industries. For professional selection guidance, please call 400-901-0757.
What are the construction methods?+
Conventional application methods such as spraying, brushing, and roller coating can be used. The substrate must be clean, dry, and free of oil before application. Ambient temperature: 5-35℃, relative humidity: <85% 为最佳施工条件。具体参数请参考产品 TDS 技术数据表。
What primers or topcoats are needed?+
We recommend using the same series of primers and topcoats from Kexin to ensure coating system compatibility and optimal performance. Kexin technical engineers can design a complete primer-intermediate-topcoat system solution free of charge based on your specific working conditions.
How can I get samples and a quote?+
Free samples are provided for standard products (shipping costs borne by the customer), along with TDS and MSDS technical data. For bulk purchases, please contact 400-901-0757 or 13531350189. Samples start from 1kg, and bulk orders start from 20kg.
How can I choose the right product model based on my working conditions?+
Choosing the right coating requires comprehensive consideration of the substrate type, operating environment (temperature/humidity/chemical media), corrosion resistance requirements (ISO 12944 C1-C5M), application conditions, and budget. We recommend contacting our technical engineers at 400-901-0757 for professional selection guidance and free sample testing.
Minimum order quantity and delivery time?+
Sample orders start from 1kg, while regular product orders start from 20kg. In-stock products will be shipped within 48 hours, and customized products will take 3-7 business days. Door-to-door delivery is available within the Pearl River Delta region.

施工流程

1

Surface treatment

Thoroughly clean the substrate to remove oil and rust. Sandblast steel to Sa2.5 grade. Perform surface pretreatment according to product requirements. Ambient temperature 5-40°C, relative humidity...<85%。

2

Primer/Pretreatment

Select the appropriate primer or pretreatment based on the substrate and product system. Strictly control the film thickness by mixing according to the product ratio. Proceed to the next process after the primer has dried.

3

Main coating application

Apply the main coating according to the process requirements. Strictly control parameters such as film thickness, temperature, and humidity. Ensure a uniform coating free of sagging and pinholes.

4

Curing process

Bake or air dry at room temperature according to product requirements. Increase oven temperature gradually and evenly. For room temperature curing, ensure adequate ventilation and humidity.

5

Inspection and Acceptance

We test all indicators, including film thickness, adhesion, and gloss. Once all indicators pass, we issue a test report and quality assurance certificate, and ship the product in dust-free packaging.

应用案例

钢结构桥梁带锈维修

钢结构桥梁带锈维修

钢结构桥梁现场带锈涂装底漆维修免喷砂施工

储罐外壁带锈涂装

储罐外壁带锈涂装

石化储罐外壁带锈涂装底漆定期防腐维护

输电铁塔带锈维修

输电铁塔带锈维修

野外输电铁塔带锈涂装底漆高空维修无法喷砂

管道带锈防腐

管道带锈防腐

架空工艺管道带锈涂装底漆现场防腐维护

港口机械带锈维修

港口机械带锈维修

港口起重机带锈涂装底漆维修无法停机喷砂

船舶上层建筑带锈

船舶上层建筑带锈

船舶上层建筑带锈涂装底漆航行中临时防腐

钢烟囱带锈维修

钢烟囱带锈维修

工业钢烟囱带锈涂装底漆现场高空维修

铁路桥梁带锈涂装

铁路桥梁带锈涂装

铁路钢桥带锈涂装底漆天窗时间快速维修

体育场馆钢构带锈

体育场馆钢构带锈

体育场馆钢结构带锈涂装底漆维修维护

水闸门带锈维修

水闸门带锈维修

水闸门钢结构带锈涂装底漆现场维修

矿山设备带锈维修

矿山设备带锈维修

矿山设备带锈涂装底漆严酷工况现场维护

广告牌钢结构带锈

广告牌钢结构带锈

户外广告牌钢结构带锈涂装底漆维修翻新

产品技术资料 MSDS 安全技术说明书 TDS 技术数据说明书

带锈涂装底漆·Direct from the source factory

客信带锈涂装底漆源头工厂直供。免费样品测试,技术工程师驻场指导,ISO认证品质保障。

Free sample testing
On-site technical engineer guidance
48-hour express delivery
ISO certified factory, direct supply from the source