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耐高温·海上防护

热喷铝涂层

KF-TS200 Thermal Spray Aluminum Coating

KF-TS200热喷铝涂层(TSA-Thermally Sprayed Aluminum)采用电弧喷涂工艺将高纯度铝丝(99.5%Al)熔融喷射在钢材表面。涂层耐温600°C以上耐海洋大气腐蚀。广泛用于海上油气平台/FPSO/工艺管道/石化设备的防火和防腐涂层。按NORSOK M-501挪威海工标准设计。

>600°C
耐高温极限
NORSOKM-501
挪威海工标准
99.5%
铝丝纯度
150-250μm
Coating thickness
>15MPa
涂层附着力
>30
海上防护寿命
25kg
铝丝包装
源头工厂
海工专供
源头工厂
Direct supply quality

产品概述

热喷铝涂层是客信新材料研发生产的一款高性能专业涂料产品。采用优质树脂和进口颜填料科学配制,具有优异的附着力、耐久性和施工性能。广泛用于工业制造、建筑装饰、汽车交通等领域。

客信新材料作为源头涂料工厂,热喷铝涂层 从配方设计、原料采购到生产灌装均严格执行 ISO9001 质量管理体系。产品通过 ROHS、REACH 等环保法规认证。提供免费样品测试和技术工程师驻场指导服务。

为什么选择热喷铝涂层?

ISO certified factory · Direct supply from the source• Quality control throughout the entire process from raw materials to finished products, eliminating middlemen and their markups.
Free sample testing · Quality is visibleSamples are available starting from 1 kg, with accompanying TDS and MSDS technical data.
On-site technical engineer guidanceFree on-site service within the Pearl River Delta region; remote technical support available for other areas.
48-hour express deliveryRegular products are readily available; custom orders take 3-7 business days.
Provide complete supporting system solutionsMatching base, intermediate, and topcoat designs, one-stop purchasing.
RoHS/REACH environmental compliancePassed SGS/CTI third-party testing, exported to 50+ countries worldwide.

核心优势

NORSOK M-501挪威海工认证

热喷铝(TSA)是按NORSOK M-501挪威海洋工业标准规定的海上平台钢结构防火防腐涂层体系。TSA涂层可在-50至600°C温度范围内保持稳定的防护性能。是北海(North Sea)等极端海洋环境海上油气平台的标配涂层体系。

耐600°C高温+防火功能

铝涂层熔点660°C在高温下形成致密Al2O3氧化膜阻止氧气向基材扩散。海上平台火灾(烃类火Hydrocarbon Fire)温度可达1100°C时TSA涂层可显著延缓钢结构温升为人员撤离和消防救援争取宝贵时间。符合ISO 22899烃类火喷射火焰标准。

>30年海上平台验证

挪威Statfjord油田(1979年投产)海上平台TSA涂层至今40年以上仍保持良好防护性能。北海数百座海上平台的实际应用验证了TSA涂层的超长使用寿命。中国南海荔湾/流花等深水油气田平台也采用TSA涂层体系。

Professional coating technology support services

Kexin boasts an experienced coatings R&D and application technology team, providing comprehensive services from substrate analysis, coating selection, and process parameter optimization to on-site application guidance. We work in conjunction with our clients' coating production lines to fine-tune coating application parameters, ensuring optimal coating quality and production efficiency.

Environmentally compliant green manufacturing system

All products are RoHS/REACH certified and meet national environmental standards for VOC content. Water-based and high-solids, low-VOC formulations are continuously iterated to meet increasingly stringent environmental protection requirements. Environmental performance test reports from authoritative third-party testing institutions such as SGS and CTI are provided.

Comprehensive quality control and batch traceability

A comprehensive quality control system is in place from raw material intake to finished product delivery. Each batch of products undergoes rigorous physical and chemical performance testing and coating simulation testing. Batch numbers are fully traceable, allowing for tracking of raw material origins and production process data. Each product comes with a batch test report and product warranty certificate for customer peace of mind.

技术规格

Basic parameters

Product Type热喷铝涂层(电弧喷涂)
铝丝纯度99.5% Al
Coating thickness150-250μm
涂层孔隙率<5%
附着力>15MPa
Applicable substrates钢材(喷砂Sa3.0级)
后续封闭低粘度环氧/有机硅封闭
Packaging specifications25kg/捆铝丝

Performance indicators

Coating thickness150-250μm(NORSOK)
Adhesion (pull-off method)>15MPa
耐温(长期/短期)600°C/1100°C
耐盐雾(10000h)No substrate corrosion
耐烃类火(ISO 22899)通过
弯曲试验无裂纹
海上防护寿命>30年
铝含量>99.5%

The above technical parameters are from the testing data of Kexin New Materials Laboratory (ISO 17025 certified). Actual values may vary slightly due to construction environment and substrate conditions. For the latest technical data, please contact technical support to obtain the COA test report.

常见问题

What substrates and scenarios is it suitable for?+
Suitable for a variety of common substrates, including steel, concrete, wood, and plastics. Widely used in industrial manufacturing, building decoration, automotive, furniture, and home furnishing industries. For professional selection guidance, please call 400-901-0757.
What are the construction methods?+
Conventional application methods such as spraying, brushing, and roller coating can be used. The substrate must be clean, dry, and free of oil before application. Ambient temperature: 5-35℃, relative humidity: <85% 为最佳施工条件。具体参数请参考产品 TDS 技术数据表。
What primers or topcoats are needed?+
We recommend using the same series of primers and topcoats from Kexin to ensure coating system compatibility and optimal performance. Kexin technical engineers can design a complete primer-intermediate-topcoat system solution free of charge based on your specific working conditions.
How can I get samples and a quote?+
Free samples are provided for standard products (shipping costs borne by the customer), along with TDS and MSDS technical data. For bulk purchases, please contact 400-901-0757 or 13531350189. Samples start from 1kg, and bulk orders start from 20kg.
How can I choose the right product model based on my working conditions?+
Choosing the right coating requires comprehensive consideration of the substrate type, operating environment (temperature/humidity/chemical media), corrosion resistance requirements (ISO 12944 C1-C5M), application conditions, and budget. We recommend contacting our technical engineers at 400-901-0757 for professional selection guidance and free sample testing.
Minimum order quantity and delivery time?+
Sample orders start from 1kg, while regular product orders start from 20kg. In-stock products will be shipped within 48 hours, and customized products will take 3-7 business days. Door-to-door delivery is available within the Pearl River Delta region.

施工流程

1

Surface treatment

Thoroughly clean the substrate to remove oil, rust, and oxide scale. Sandblast the steel to Sa2.5 grade with a roughness of Rz40-75μm. Remove all contaminants to ensure a clean surface. Ambient temperature 5-40°C, relative humidity...<85%。

2

Primer/Pretreatment

Select the appropriate primer or pretreatment process based on the coating system and substrate. Strictly control the film thickness by mixing according to the product ratio. Proceed to the next process after the primer has dried. Apply a reinforcing pre-coat to critical areas.

3

Main coating application

Apply the main coating according to the process requirements. Strictly control parameters such as film thickness, ambient temperature and humidity, and flash-off time. Ensure a uniform coating free of runs and pinholes. For complex areas, perform manual pre-coating to ensure full coverage.

4

Curing process

Bake or air dry at room temperature until fully cured according to product requirements. Maintain a uniform oven temperature with gradual increases of ±5°C. For room temperature curing, ensure adequate ventilation and suitable humidity.

5

Inspection and Acceptance

Test film thickness, adhesion, gloss, color difference, and chemical resistance. Conduct comprehensive performance testing according to relevant standards. Upon successful completion of all tests, issue a test report and quality assurance certificate, and ship in dust-free packaging.

应用案例

海上石油平台TSA

海上石油平台TSA

北海海上油气平台热喷铝TSA涂层NORSOK M-501标准

FPSO船体TSA涂层

FPSO船体TSA涂层

浮式生产储卸油装置船体热喷铝涂层海洋防护

工艺管道TSA涂层

工艺管道TSA涂层

炼油厂高温工艺管道热喷铝涂层600°C耐温

海上风电TSA

海上风电TSA

Offshore wind turbine foundations with thermally sprayed aluminum coating for extreme marine environments

石化设备TSA

石化设备TSA

石化反应器和塔器热喷铝涂层高温防腐

LNG设施TSA

LNG设施TSA

Liquefied natural gas receiving terminal facilities are fireproof and corrosion-resistant with thermally sprayed aluminum coating.

导管架平台TSA

导管架平台TSA

Thermal spray aluminum coating for splash zone protection of offshore platform jackets

高温蒸汽管道TSA

高温蒸汽管道TSA

Thermal spraying of aluminum coating for insulation and corrosion protection of high-temperature steam pipelines in power plants

火炬塔架TSA

火炬塔架TSA

Offshore platform flare towers with thermally sprayed aluminum coating for high-temperature fire resistance

船舶甲板TSA

船舶甲板TSA

Hot-sprayed aluminum coating on the decks of warships and special vessels provides anti-slip and anti-corrosion properties.

海底管汇TSA

海底管汇TSA

Deep-sea protection for subsea wellheads and manifolds with thermally sprayed aluminum coating

桥梁索塔TSA

桥梁索塔TSA

Long-span bridge cable towers with thermal sprayed aluminum coating for long-term corrosion protection

产品技术资料 MSDS 安全技术说明书 TDS 技术数据说明书

热喷铝涂层·Direct from the source factory

客信热喷铝涂层源头工厂直供。免费样品测试,技术工程师驻场指导,ISO认证品质保障。

Free sample testing
On-site technical engineer guidance
48-hour express delivery
ISO certified factory, direct supply from the source