Minimum order quantity and shipping time?

Standard products minimum 1kg order, bulk orders 20kg. In-stock products shipped within 48 hours, custom products 3-7 business days. Nationwide logistics available.

How to obtain product samples and technical support?

Contact 400-901-0757 or 13531350189. Our technical engineers provide free selection guidance and sample delivery services.

What quality certifications does the product have?

The product is ISO 9001 quality management certified, ISO 14001 environmental management certified, SGS third-party tested, and compliant with RoHS/REACH environmental standards.

热喷锌·50年防护

热喷锌涂层

Name: Thermal spray zinc coating KF-TS100 | KeXin New Material
Brand: 客信新材料
Availability: InStock

KF-TS100 Thermal Spray Zinc Coating

KF-TS100热喷锌涂层采用电弧喷涂(Arc Spray)或火焰喷涂(Flame Spray)工艺将高纯度锌丝(99.99%Zn)熔融雾化后喷射在钢材表面形成100-200μm的锌涂层。按ISO 2063标准施工锌涂层+封闭漆+面漆可提供50年以上长效防腐。广泛用于桥梁/闸门/海上风电/输电铁塔。

Get a quote now View technical specifications

>50年

设计防护寿命

ISO2063

热喷涂国际标准

99.99%

锌丝纯度

100-200μm

Coating thickness

电弧喷涂

施工效率高

>10MPa

涂层附着力

25kg

锌丝包装

源头工厂

工程服务

源头工厂

Direct supply quality

Product Overview

产品概述

热喷锌涂层是客信新材料研发生产的一款高性能专业涂料产品。采用优质树脂和进口颜填料科学配制，具有优异的附着力、耐久性和施工性能。广泛用于工业制造、建筑装饰、汽车交通等领域。

客信新材料作为源头涂料工厂，热喷锌涂层从配方设计、原料采购到生产灌装均严格执行 ISO9001 质量管理体系。产品通过 ROHS、REACH 等环保法规认证。提供免费样品测试和技术工程师驻场指导服务。

为什么选择热喷锌涂层？

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ISO certified factory · Direct supply from the source• Quality control throughout the entire process from raw materials to finished products, eliminating middlemen and their markups.

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Free sample testing · Quality is visibleSamples are available starting from 1 kg, with accompanying TDS and MSDS technical data.

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On-site technical engineer guidanceFree on-site service within the Pearl River Delta region; remote technical support available for other areas.

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48-hour express deliveryRegular products are readily available; custom orders take 3-7 business days.

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Provide complete supporting system solutionsMatching base, intermediate, and topcoat designs, one-stop purchasing.

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RoHS/REACH environmental compliancePassed SGS/CTI third-party testing, exported to 50+ countries worldwide.

Product Highlights

核心优势

ISO 2063热喷涂国际标准

热喷锌是ISO 2063《热喷涂-金属和其他无机涂层-锌/铝及其合金》标准规定的长效防腐工艺。涂层由熔融锌粒子高速撞击钢材表面变形堆叠而成具有独特的层状结构和极低的孔隙率(<3%)。锌涂层对钢材提供牺牲阳极阴极保护防腐寿命>50年。

>50年长效防腐验证

英国Forth Road Bridge(1964年喷锌至今60年未锈蚀)。丹麦Great Belt Bridge(1998年喷锌+封闭+面漆)。中国港珠澳大桥(2018年喷锌工艺)。全球数百座大型桥梁和海洋工程的实际应用验证了热喷锌>50年的长效防腐性能。

电弧喷涂高效施工

电弧喷涂以两根锌丝为电极在喷嘴处产生电弧将锌丝熔融。压缩空气(0.5-0.7MPa)将熔融锌雾化并喷射到钢材表面。喷涂效率高(单枪>10m²/h)适合大面积钢结构施工。也可采用火焰喷涂工艺以氧-乙炔火焰熔融锌丝。

Professional coating technology support services

Kexin boasts an experienced coatings R&D and application technology team, providing comprehensive services from substrate analysis, coating selection, and process parameter optimization to on-site application guidance. We work in conjunction with our clients' coating production lines to fine-tune coating application parameters, ensuring optimal coating quality and production efficiency.

Environmentally compliant green manufacturing system

All products are RoHS/REACH certified and meet national environmental standards for VOC content. Water-based and high-solids, low-VOC formulations are continuously iterated to meet increasingly stringent environmental protection requirements. Environmental performance test reports from authoritative third-party testing institutions such as SGS and CTI are provided.

Comprehensive quality control and batch traceability

A comprehensive quality control system is in place from raw material intake to finished product delivery. Each batch of products undergoes rigorous physical and chemical performance testing and coating simulation testing. Batch numbers are fully traceable, allowing for tracking of raw material origins and production process data. Each product comes with a batch test report and product warranty certificate for customer peace of mind.

Technical parameters

技术规格

Basic parameters

Product Type热喷锌涂层(电弧/火焰喷涂)

锌丝纯度99.99% Zn

Coating thickness100-200μm

涂层孔隙率<3%

附着力>10MPa

Applicable substrates钢材(喷砂Sa3.0级)

后续处理封闭漆+面漆(可选)

Packaging specifications25kg/捆锌丝

Performance indicators

Coating thickness100-200μm(ISO 2063)

Adhesion (pull-off method)>10MPa

涂层孔隙率<3%

阴极保护效果>50 years

耐盐雾(5000h)No substrate corrosion

弯曲试验无裂纹

封闭后盐雾>10000h

锌含量>99.99%

The above technical parameters are from the testing data of Kexin New Materials Laboratory (ISO 17025 certified). Actual values may vary slightly due to construction environment and substrate conditions. For the latest technical data, please contact technical support to obtain the COA test report.

FAQ

常见问题

What substrates and scenarios is it suitable for?+

Suitable for a variety of common substrates, including steel, concrete, wood, and plastics. Widely used in industrial manufacturing, building decoration, automotive, furniture, and home furnishing industries. For professional selection guidance, please call 400-901-0757.

What are the construction methods?+

Conventional application methods such as spraying, brushing, and roller coating can be used. The substrate must be clean, dry, and free of oil before application. Ambient temperature: 5-35℃, relative humidity: <85% 为最佳施工条件。具体参数请参考产品 TDS 技术数据表。

What primers or topcoats are needed?+

We recommend using the same series of primers and topcoats from Kexin to ensure coating system compatibility and optimal performance. Kexin technical engineers can design a complete primer-intermediate-topcoat system solution free of charge based on your specific working conditions.

How can I get samples and a quote?+

Free samples are provided for standard products (shipping costs borne by the customer), along with TDS and MSDS technical data. For bulk purchases, please contact 400-901-0757 or 13531350189. Samples start from 1kg, and bulk orders start from 20kg.

How can I choose the right product model based on my working conditions?+

Choosing the right coating requires comprehensive consideration of the substrate type, operating environment (temperature/humidity/chemical media), corrosion resistance requirements (ISO 12944 C1-C5M), application conditions, and budget. We recommend contacting our technical engineers at 400-901-0757 for professional selection guidance and free sample testing.

Minimum order quantity and delivery time?+

Sample orders start from 1kg, while regular product orders start from 20kg. In-stock products will be shipped within 48 hours, and customized products will take 3-7 business days. Door-to-door delivery is available within the Pearl River Delta region.

Construction Guide

施工流程

Surface treatment

Thoroughly clean the substrate to remove oil, rust, and oxide scale. Sandblast the steel to Sa2.5 grade with a roughness of Rz40-75μm. Remove all contaminants to ensure a clean surface. Ambient temperature 5-40°C, relative humidity...<85%。

Primer/Pretreatment

Select the appropriate primer or pretreatment process based on the coating system and substrate. Strictly control the film thickness by mixing according to the product ratio. Proceed to the next process after the primer has dried. Apply a reinforcing pre-coat to critical areas.

Main coating application

Apply the main coating according to the process requirements. Strictly control parameters such as film thickness, ambient temperature and humidity, and flash-off time. Ensure a uniform coating free of runs and pinholes. For complex areas, perform manual pre-coating to ensure full coverage.

Curing process

Bake or air dry at room temperature until fully cured according to product requirements. Maintain a uniform oven temperature with gradual increases of ±5°C. For room temperature curing, ensure adequate ventilation and suitable humidity.

Inspection and Acceptance

Test film thickness, adhesion, gloss, color difference, and chemical resistance. Conduct comprehensive performance testing according to relevant standards. Upon successful completion of all tests, issue a test report and quality assurance certificate, and ship in dust-free packaging.

Application scenarios