高纯锌丝·热喷涂

热喷锌

KF-ZW100 Thermal Spray Zinc Wire

KF-ZW100热喷锌丝以99.99%高纯度电解锌为原料拉拔成丝。用于电弧喷涂和火焰喷涂工艺熔融锌粒子高速撞击钢材表面形成致密锌涂层。按ISO2063标准提供大于50年长效防腐保护。

高纯
9大系列
Full substrate coverage
95GU+
High-gloss paint
5MPa+
Adhesion strength
500h+
Salt spray resistance test
200°C
Baking temperature
ROHS认证
Environmental compliance
ΔE<1
Precision color difference
12
保质期
源头工厂
Direct supply quality

核心优势

99.99%高纯度电解锌

以SHG级电解锌(Zn>99.99%)为原料经熔炼连铸连轧拉拔工艺制成锌丝。杂质含量极低(Fe<0.001%/Cu<0.001%/Pb<0.003%)确保锌涂层的纯度和牺牲阳极保护效率。

电弧和火焰喷涂兼容

直径1.6/2.0/2.5/3.0/3.17mm多种规格满足不同喷涂设备需求。电弧喷涂(双丝)/火焰喷涂(单丝)均适用。丝材表面光滑无毛刺送丝顺畅不断丝不卡枪。

ISO2063标准认证

按ISO2063热喷涂锌涂层标准生产。锌涂层孔隙率小于3%附着力大于10MPa。配合封闭漆和面漆可提供大于50年设计防护寿命。用于桥梁/闸门/海上风电/铁塔等重大工程。

Professional coating technology support services

Kexin boasts an experienced coatings R&D and application technology team that provides a full range of services, from substrate analysis and coating selection to process parameter optimization and on-site construction guidance.

Environmentally compliant green manufacturing system

All products are RoHS/REACH certified and their VOC content meets national environmental standards. Environmental performance test reports from authoritative third-party testing organizations such as SGS and CTI are provided.

Comprehensive quality control and batch traceability

A comprehensive quality control system is in place from raw material intake to finished product delivery. Each batch of products undergoes rigorous physical and chemical performance testing and coating simulation testing. A batch test report and product quality certificate are included with each shipment.

技术规格

Basic parameters

Applicable substratesFull coverage of multiple substrate types
Coating typeAcrylic/PU/Epoxy/UV
Curing methodBaking/Air Drying/UV Curing
Gloss rangeHighlight/Semi-gloss/Matte
Color optionsPrecise color matching
Applicable industriesWidely used in many industries
Environmental certificationROHS/REACH/GB
Packaging specifications4L/20L drum

Performance indicators

Adhesion (cross-cut test)Level 0-1 (5B)
Pencil hardnessH-2H
耐盐雾240-500h
耐湿热No abnormalities in 500 hours
耐手汗No abnormalities in 48 hours
RCA wear-resistant>200 times
耐冲击50kg·cm
VOC content<420g/L

施工流程

1

Surface treatment

Thoroughly clean the substrate to remove oil and rust. Sandblast steel to Sa2.5 grade. Perform surface pretreatment according to product requirements to ensure substrate cleanliness. Ambient temperature 5-40°C, relative humidity...<85%。

2

Primer/Pretreatment

Select a suitable primer or pretreatment based on the substrate and product system. Strictly control film thickness by mixing according to the product ratio. Proceed to the next process after the primer has dried. Apply a reinforcing pre-coat to critical areas.

3

Main coating application

Apply the main coating according to the process requirements. Strictly control application parameters such as film thickness, ambient temperature and humidity, and flash-off time. Ensure a uniform coating free of runs and pinholes.

4

Curing process

Bake or air dry at room temperature until fully cured according to product requirements. Maintain a uniform oven temperature (±5°C) and gradually increase the temperature to avoid coating defects. For room temperature curing, ensure adequate ventilation and suitable humidity.

5

Inspection and Acceptance

We test all indicators including film thickness, adhesion, gloss, color difference, and chemical resistance. We conduct comprehensive performance testing according to relevant standards. After all tests pass, we issue a test report and quality assurance certificate, and ship the product in dust-free packaging.

应用案例

桥梁钢结构喷锌

桥梁钢结构喷锌

大型公路桥梁钢结构电弧热喷锌涂层施工ISO2063标准

水闸门喷锌

水闸门喷锌

水利工程钢闸门热喷锌涂层长效防腐50年设计寿命

海上风电基础喷锌

海上风电基础喷锌

海上风电导管架热喷锌涂层海洋极端环境防护

输电铁塔喷锌

输电铁塔喷锌

高压输电铁塔热喷锌涂层户外长效防腐免维护

大型储罐外壁喷锌

大型储罐外壁喷锌

石化大型储罐外壁热喷锌涂层长效防腐保护

船舶钢结构喷锌

船舶钢结构喷锌

船舶压载舱钢结构热喷锌涂层替代传统涂装

水电站闸门喷锌

水电站闸门喷锌

水电站钢闸门热喷锌涂层水浸环境长效保护

钢结构建筑喷锌

钢结构建筑喷锌

大跨度钢结构建筑热喷锌涂层百年建筑设计

风力发电塔架喷锌

风力发电塔架喷锌

风力发电塔架热喷锌涂层户外全天候防护

海底管道喷锌

海底管道喷锌

海底油气管道热喷锌加混凝土配重层海底防护

港珠澳大桥喷锌

港珠澳大桥喷锌

港珠澳大桥钢结构热喷锌封闭面漆海洋环境验证

海上平台结构喷锌

海上平台结构喷锌

海上石油平台钢结构热喷锌涂层C5-M环境防护

热喷锌丝·Direct from the source factory

客信KF-ZW100热喷锌丝99.99%纯度ISO2063标准。工程专供。源头工厂直供。

Free sample testing
On-site technical engineer guidance
48-hour express delivery
ISO certified factory, direct supply from the source