Imprimación intermedia epoxi de mica de hierro Epoxy MIO Intermediate
2K/Two-Component环氧聚酰胺/云母氧化铁厚浆型Intermediate Coat — MIO迷宫效应物理屏蔽
Imprimación intermedia epoxi de mica de hierro(Epoxy MIO Intermediate)Uses epoxy resin and polyamide curing agent as film-forming materials、超细锌粉(Dry Film含量≥70%)High-performance two-component anticorrosive primer with main anti-rust pigments。The coating provides active corrosion protection through the sacrificial anode cathodic protection mechanism of zinc powder on steel.——即使Paint Film局部破损,The surrounding zinc powder continues to provide electrochemical protection to the exposed steel.。CompliesHG/T 3668-2020《Imprimación intermedia epoxi de mica de hierro》2类Standard,配套Imprimación intermedia epoxi de mica de hierro和聚氨酯/Fluorocarbon Topcoat后System耐中性盐雾≥1000h,MeetsISO 12944 C4-C5高腐蚀Environment等级要求。广泛应用于跨海大桥、Plataforma petrolera marina、石化Storage Tank、输电铁塔、Wind turbine tower、Anti-corrosion primer for major projects such as large steel structure workshops.。
Producto概述
Product Overview: Who is it suitable for? What problem does it solve?
Imprimación intermedia epoxi de mica de hierro是为需要在C4-C5高腐蚀Environment中获得15Heavy-duty anticorrosive primer designed for steel structures requiring long-term protection of over one year。它解决的核心问题是:普通Rust-Proof漆在沿海、化工大气、高湿等恶劣Environment下3-5年即失效,而Imprimación intermedia epoxi de mica de hierro通过"Cathodic protection+屏蔽防护"双重机制,配套Intermediate Coat和Topcoat后可Provides15-25年的长效防护——大幅Reduces全寿命周期维护Costo。
Product Definition
Imprimación intermedia epoxi de mica de hierro(Epoxy MIO Intermediate),Chinese standard number HG/T 3668-2020. It is a two-component (2K) room-temperature crosslinking anticorrosive primer using epoxy resin (bisphenol-A type, CAS 25068-38-6) and polyamide curing agent (CAS 68410-23-1) as the film-forming material, ultrafine spherical zinc powder (CAS 7440-66-6, particle size 3-8μm, dry film mass fraction ≥70%) as the anticorrosive pigment, and xylene/n-butanol as the solvent system.
Corrosion protection mechanism:High-content zinc powder particles in the coating form continuous conductive pathways between themselves and with the steel substrate. Since the standard electrode potential of zinc (-0.76V vs SHE) is lower than that of iron (-0.44V), zinc acts as the anode in corrosion microcells and preferentially undergoes oxidation (Zn → Zn²⁺ + 2e⁻). The released electrons flow through the conductive network to the steel surface, cathodically polarizing the steel below its immune potential—this is known as "sacrificial anode cathodic protection." Meanwhile, the corrosion products of zinc (ZnO, Zn(OH)₂, basic zinc carbonate, etc.) gradually fill the coating pores, forming a dense secondary barrier layer—the "corrosion product self-healing effect."
Key performance data:
- The dry film zinc powder content is ≥70% (compliant with HG/T 3668-2020 Category 2).
- Contenido de sólidos en volumen ≥60 % (ISO 3233:1998)
- Adherencia por método de tracción ≥ 6 MPa (ISO 4624:2016, con dolly de 20 mm de diámetro para la prueba).
- Resistencia a la niebla salina neutra (NSS) de una sola capa ≥ 400 h (ISO 9227:2022, ancho de corrosión en la línea de rayado ≤ 2 mm).
- Sistema combinado (imprimación epoxi rica en zinc 80 μm + capa intermedia epoxi de mica de hierro 150 μm + pintura de poliuretano 80 μm) Resistencia a NSS ≥ 1000 h.
- Mixed application period: 4-8 hours (23°C, main agent: curing agent = 10:1 w/w)
Applicable substrates and limitations:Applicable to carbon steel, low-alloy steel, and cast iron substrates blasted to Sa2.5 (ISO 8501-1:2007). Not recommended for direct application on galvanized steel (the passivation film on the zinc surface will block the conductive path—sweep blasting pretreatment or an epoxy primer transition layer is advised), stainless steel (the surface passivation film must be removed first), or aluminum alloy (risk of galvanic corrosion—the potential difference between zinc and aluminum is too large). Application temperature limits: standard type 5–40°C (below 5°C, the epoxy-amine crosslinking reaction rate is extremely low, resulting in incomplete coating curing).
Posición en la industria y aplicaciones:Imprimación intermedia epoxi de mica de hierrois one of the most widely used primer types in global heavy-duty anticorrosive coating systems (ISO 12944-5:2019 systems A2.08/A3.08/A4.08, etc.), forming a classic triple-protection system with epoxy MIO intermediate coat and PU/fluorocarbon/polysiloxane topcoat. Typical applications include: Akashi Kaikyo Bridge Japan (opened 1998, 100-year design life), Hong Kong-Zhuhai-Macao Bridge (opened 2018, 500,000m² steel box girders), North Sea offshore oil platforms (NORSOK M-501 system certification), etc. According to Grand View Research, the global zinc-rich primer market was approximately USD 2.8 billion in 2023, with Asia-Pacific accounting for 48% share.
ProductoFeatures

1. Mecanismo de protección catódica (ánodo de sacrificio)
CoatingDry Film含≥70%锌粉形成连续导电网络。锌的Standard电极电位(-0.76V)低于铁(-0.44V),腐蚀发生时锌优先氧化(Zn→Zn²⁺+2e⁻),Releasing electrons to cathodically polarize steel to its immune potential——即使Coating有3-5mm破损,The surrounding zinc powder can still provide continuous electrochemical protection for exposed steel.,This makes the anti-corrosion performance of epoxy micaceous iron oxide intermediate paint far superior to that of ordinary anti-rust primers relying solely on physical shielding.。

2. Resistencia a la corrosión y durabilidad superiores
单CoatingNSS≥400h(HG/T 3668 2类),配套Imprimación intermedia epoxi de mica de hierro+聚氨酯Topcoat后SystemNSS≥1000h。ISO 12944-2的C5-M极高腐蚀Environment(海洋飞溅区)下Designed service life15-25年。日本明石海峡大桥1998年采用Imprimación intermedia epoxi de mica de hierroSystem,至今25Years or moreCoating仍保持完好——实际Service life远超Design值。

3. Excelente compatibilidad
与Imprimación intermedia epoxi de mica de hierro(MIO屏蔽层)、聚氨酯Topcoat(Weather-resistant decoration层)、Fluorocarbon Topcoat(超Weather-Resistant≥25年)、Polysiloxane topcoat(高Weather-Resistant+高耐化学)均FeaturesExcellent的层间Adhesion(Pull-off method≥5MPa)。Imprimación intermedia epoxi de mica de hierro+Imprimación intermedia epoxi de mica de hierro+Topcoat是ISO 12944-5The most classic heavy-duty three-coat protection system in the series——PrimerProvidesCathodic protection,Intermediate CoatProvidesThickness和物理屏蔽,TopcoatProvidesWeather-Resistant和装饰。

4. Amplia adaptabilidad de aplicación
Supports airless spray (nozzle 0.43–0.53 mm, 15–25 MPa), air spray, and brush/roller application (for small-area touch-ups). Single-pass dry film thickness: 60–80 μm. Mixing ratio: 10:1 (w/w). Pot life: 4–8 h (23°C). Wide temperature range for application (5–40°C); low-temperature formulation can be applied down to –5°C. Continuous stirring is required during spraying to prevent zinc powder sedimentation—use of a pressure pot with a pneumatic agitator is recommended to ensure coating uniformity.

5. Imprimación de taller soldable (Shop Primer)
Specialized formulation (dry film 15-25μm) can be used as a shop primer—after application in the steel structure prefabrication plant, the steel remains suitable for welding and cutting. Welding fumes comply with occupational exposure limits (GBZ 2.1-2019), and the pass rate of X-ray inspection of welds is not affected. Suitable for automated spray painting on steel structure production lines—parts can be handled and stacked within 3-5 minutes after spraying. Note: Only the specialized shop primer formulation is weldable—the standard type with a dry film thickness of 60-80μm is not suitable for welding.

6. Cumplimiento ambiental: estándares globales
Complies with HG/T 3668-2020 (China) Standard Class 2, ISO 12944-5:2019 system numbers A2.08/A3.08/A4.08, NORSOK M-501:2022 (Norwegian Petroleum Industry) System 1, SSPC Paint 20 (USA) Zinc-rich Primer Type II (≥77% zinc powder). VOCs<420g/L(GB 30981-2020),可通过ROHS 2011/65/EU和REACH (EC) 1907/2006Cumplimiento normativoTesting。Producto碳足迹约2.8kg CO₂e/kg(摇篮到大门,SimaPro 9.5计算)——低于Imprimación inorgánica rica en zinc(3.5kg CO₂e/kg)。
技术Parameters
Physicochemical parameters
Drying and performance
· Marzo de 2024: Informe de ensayo del Centro Nacional de Inspección y Ensayo de Calidad de Recubrimientos (N.º: NTC-2024-0315-ZR).
· HG/T 3668-2020《Imprimación intermedia epoxi de mica de hierro》第2类指标
· Los datos de esta tabla son valores típicos en condiciones estándar de laboratorio (23±2 °C, 50±5% HR). Los valores reales pueden variar ligeramente según el estado del sustrato, el proceso de aplicación y las condiciones ambientales. Contacte al soporte técnico para obtener el COA (Certificado de Análisis) por lote.
ApplicationProcess
Surface preparation
Granallado hasta grado Sa2.5 (ISO 8501-1:2007), con rugosidad Rz 40-75 μm. La limpieza manual debe ser ≥ St3. Las grasas deben eliminarse con disolvente según SSPC-SP1. Aplicar la capa de imprimación dentro de las 4 horas posteriores al granallado (HR<50%可延至8h)。禁忌:雨天/雾天/SubstrateTemperature低于露点3°C时禁止Application。
Paint mixing
Stir the main agent for 3-5 minutes until the zinc powder is completely and evenly dispersed. Add the curing agent at a ratio of 10:1 (w/w) and continue stirring for 3-5 minutes. Let it stand for 15-30 minutes (23°C) to mature. Continuously stir during application to prevent zinc powder from settling—a pneumatic mixer is recommended. The mixed usable period is 4-8 hours (23°C). Do not dilute and use materials that have gelled beyond this period.
Primer application
Boquilla recomendada para pulverización sin aire: 0.43-0.53 mm / 0.017-0.021 pulgadas, presión 15-25 MPa. Pulverización con aire: boquilla 1.5-2.0 mm, presión 0.3-0.5 MPa. Brocha/rodillo solo para pre-recubrimiento y retoques en áreas pequeñas. DFT por capa 60-80 μm. Pre-recubrir soldaduras, bordes libres, etc.
Drying and recoating
Surface dry ≤ 1h (23°C), hard dry ≤ 24h. Minimum recoating interval 8h (23°C). Maximum recoating interval 7d—exceeding this interval requires sandblasting (low pressure 0.2-0.3MPa, non-metallic abrasive) to remove surface zinc salts (basic zinc carbonate). Matching: Epoxy micaceous iron oxide intermediate coat 100-150μm → Polyurethane/fluorocarbon topcoat 50-80μm × 2.
Inspection and Acceptance
Medición DFT (ISO 2808:2019, SSPC-PA2): el 80% de los puntos de medición ≥ valor especificado, sin puntos de medición.<80%规定值。AdhesionTesting(ISO 4624Pull-off method或ISO 2409Cross-cut test)。针孔Testing(湿海绵法,67.5V/90V)。Appearance检查:无流挂/漏涂/起泡/缩孔/锌粉不均匀。
应用Field/Area

Cross-sea/cross-river bridges
Vigas de cajón de acero, torres de puente, arcos

Plataforma petrolera marina
Estructura de soporte, cubierta, módulo de vivienda

outer wall of petrochemical storage tank
Tanques de almacenamiento de crudo, productos refinados y productos químicos

Torre de transmisión eléctrica / Torre tubular
Estructuras de acero para líneas de alta/muy alta tensión

Naves de estructura metálica de gran tamaño
Naves industriales, estadios deportivos

Port machinery
Grúas de muelle, pórticos y descargadores de barcos

Wind turbine tower
Torres eólicas terrestres/marinas

Ingeniería naval y oceánica
Secciones del casco, tanques de lastre, cubiertas

Protección anticorrosiva en pared exterior de tuberías
Oil and gas/water long-distance pipelines

Maquinaria minera/de ingeniería
Excavadoras, trituradoras, equipos de transporte

Chemical/Refining Plant
Reactores, intercambiadores de calor, estructuras de acero de pasarelas de tuberías

Tratamiento de agua/Instalaciones hidráulicas
Plantas depuradoras, compuertas, rejillas de desechos
常见问题
下载中心
TDS - Ficha técnica del producto
Technical Data Sheet
Conforme a la norma HG/T 3668-2020
MSDS - Ficha de datos de seguridad de materiales
Material Safety Data Sheet
16 capítulos · GB/T 16483-2008
Tarjeta de colores del producto
Color Card
Colores estándar: gris acero / rojo hierro
Construction Application Guide
Application Guide
Guía completa de aplicación + Solución de defectos
工程案例

Protección anticorrosiva de las vigas de cajón de acero del Puente Akashi Kaikyō en Japón

Protección anticorrosiva pesada para plataforma petrolífera marina del Mar del Norte

Corrosion protection for ZPMC container quay cranes at Chennai Port, India

Protección anticorrosiva de torres eólicas marinas en el Mar del Sur de China
Imprimación intermedia epoxi de mica de hierro·Suministro directo de fábrica
Muestras gratuitas para pruebas · Personalización de soluciones técnicas · Asistencia in situ · Fábrica certificada ISO 9001 · Respuesta rápida en 48 horas.
RelacionadosArtículos与资讯
延伸阅读KeXin New Material的Artículos técnicos与Industry News